Right tool is a key to productivity
Choosing the right tool for the job will have a major impact upon the power and productivity of your rockbreaker and is critical to achieving the lowest possible operating costs.
First, it is vital to determine if the job is an “impact” or “penetrative” breaking application.
Impact applications
In “impact” applications, it is important to identify the level of abrasive characteristics in the material. Rammer Super Blunt tools provide excellent wear characteristic and long life in applications involving highly abrasive oversize materials, for example high silica content boulders.
Primary breaking of hard rock will require Hard rock chisel tool. This tool is geometrically designed for the highest production possible and a long service life.
Penetrative applications
Penetrative applications such as breaking of limestone and non-reinforced concrete require Limestone chisel tool which is designed specifically for faster penetration while reducing the idle blow effects found in soft material applications.
Tool material can be 100% recycled
Rammer have set environmental objectives to reduce their consumption of energy and raw materials to decrease emissions. Their tool manufacturing chain follows ISO14001 standards from steel mills to the Rammer warehouse and Tool material can be 100% recycled.
Rammer Tool Models
We supply the genuine Rammer Tools and Parts that feature superior durability as they are manufactured from the finest raw materials and processed through the specialised in-house heat treatment. There is a tool for every application and our technicians are happy to help you select the correct tools for your attachment and application.
See the Rammer tool models below that have been designed with “job specific” work requirements, providing excellent value, long life and maximum performance.
Standard chisel tool
The Standard Chisel Tool is design to supply the breaking means to tackle hard rock and re-enforced concrete.
- For nonabrasive but tough rock or concrete
- For material which has low or medium penetration rate
Hard rock chisel tool
When the task at hand is harder than most tools are designed to handle, the Hard Rock Chisel is the #1 choice.
- Hard and abrasive rock with fractures
- For application where drilling and blasting cannot be used
- Materials with low penetration rate
Limestone and concrete chisel tool
This tool can be used in applications with high penetration rate. Wedge of the tool is large which decreases penetration, increases control of the tool and avoids tool pin strokes.
- Very soft and easily breaking, non-abrasive rock or concrete
- For rock which has high penetration rate
Blunt tool
Delivers full force of the rock breaker’s impact energy directly into the hard materials.
- Hard rock with low or medium abrasive rock
- Boulder breaking or concrete demolition
- Application where tool wear rate is low
Moil Point tool
These tools allow for optimum positioning in material which are loose or can be easily separated, i.e. brick walls or loose rock in tunnels.
- Where chisels have excessive retaining pin groove wear
- Soft and nonabrasive rock
- General demolition of concrete
Super blunt tool
Provides 1.5 to 3 times more wear life than a standard blunt tool in boulder breaking applications and deliverd maximum force of the rockbreaker’s impact energy directly into the boulders.
- Hard and abrasive rock
- Only for boulder breaking
- 1.5-3 times more wear life than standard blunt in very abrasive applications
Pyramid point tool
For non-abrasive materials of all strengths that allow a high penetration rate, especially concrete.
- Soft, nonabrasive and tough rock and especially concrete
- Materials requiring high penetration rate
- Where chisels have excessive retaining pin groove wear
Performance Pyramid Tool
The pyramid tool is a further development of the moil point tool and is intended for penetrative work. Its pyramid shape allows optimal positioning and is perfectly suited for general work due to its good wedge effect. The cutting edges help to break and separate the material.
- Concrete
- Sedimentary rock such as limestone, sandstone, greywacke or calcareous sediment.
PRO hard rock chisel tool
When the task at hand is harder than most tools are designed to handle, the PRO Hard Rock Chisel is the #1 choice.
- Hard and abrasive rock with fractures
- For application where drilling and blasting cannot be used
- Materials with low penetration rate
PRO Limestone chisel tool
This tool can be used in applications with high penetration rate. Wedge of the tool is large which decreases penetration, increases control of the tool and avoids tool pin strokes.
- Very soft and easily breaking, non-abrasive rock or concrete
- For rock which has high penetration rate
PRO moil point tool
These tools allow for optimum positioning in material which are loose or can be easily separated, i.e. brick walls or loose rock in tunnels.
- Where chisels have excessive retaining pin groove wear
- Soft and nonabrasive rock
- General demolition of concrete
PRO tunneling chisel tool
Ideal to tackle hard rock and applications where the material allows a low or medium rate of penetration.
- Hard rock
- Materials with medium penetration rate
- Materials with low penetration rate
Spade tool, parallel to boom
Spade tools are ideal for cutting through materials such as asphalt and frozen or compact ground. Spade tool allows the material to be broken in such a precise manner that it is ideal for road or pavement repair work. “Parallel” tools have the cutting edge in line with the boom.
- Landscaping
- Cutting of asphalt or frozen ground
Spade tool, transverse to boom
Spade tools are ideal for cutting through materials such as asphalt and frozen or compact ground. Spade tool allows the material to be broken in such a precise manner that it is ideal for road or pavement repair work. “Transverse” tools have the cutting edge across the boom.
- Cutting of asphalt or frozen ground
Compacting tool
The Ground compacting tool converts compatible rock breakers into ground compactors, removing the need to have a specialized compacting attachment or machine at smaller job sites.
- Ground compacting
Long blunt tool
The Long Blunt tool is designed to provide that extra reach, which a standard blunt can’t supply.
- The Long Blunt is designed to be utilized with breaker booms.
Long moil point tool
The Long Moil Point Tool is designed to be used mainly with a breaker boom where it supplies the extra length to break rock that is blocking the crusher.
- Materials with medium to high penetration rate
Long chisel tool
The Long Chisel is designed to be used mainly on a breaker boom, where it supplies the extra length to tackle hard rock that have obstructed the crusher.
- Metallurgical industry
Customised special tools
We can produce special tools according to your specific needs. In special cases the tool shape and diameter can variate and the length up to 3 metres. For example, TRS manufactured a 3 metres long tool for the Air Hammer used at RTIO Cape Lambert enabling better reach in the crusher to break bridged rocks during clean out activities.
Accessories and Aftermarket Parts
Rammer accessories range from practical auxiliary kits to advanced automatic lubrication systems, digital monitoring systems and effective dust suppression systems enabling the tool system to be tailored to meet specific demands of different applications and working environments. With the Rammer accessories you can optimize the system for higher productivity and reduced operating costs, with minimal environmental impact.
Rammer special tool lubricants
have specifically been manufactured to withstand high temperature and extreme pressure.
- BIO Tool Grease – high performance biodegradable grease for use in environmentally sensitive locations
- Special Tool Grease – to protect and increase the service life of both tools and bushings by significantly slowing wear and preventing seizing
- Meissel Paste (copper) – keeps your rockbreaker working in extreme high temperatures when ordinary tool greases have melted away
Automatic Lubrication Systems
have been designed to prolong the tool and bushing life of your hydraulic rockbreakers.
- RamLube I – can be used for lubricating all the rockbreaker tools. The pump unit is electrically operated and protected by a pressure relief valve. The high operation pressure, 300 bar max. enables to use greases up to NLGI 2-class.
- RamLube II Kit RG540 Series – consists of a greasing device, hoses and a mounting plate tailored for different rockbreaker models. The greasing device is installed to the rockbreaker’s housing with a mounting plate and no external electric cables or hydraulic hoses are needed and it is operated by the hydraulic pressure from the rockbreakers’s pressure fitting.
- RamLube III – an integrated automatic lubrication device for rockbreaker models of 1533E and 2155E is mounted inside the rockbreaker’s housing on the power cell to provide maximum lubrication whilst only using minimum grease amount. The location of Ramlube III is fully protected from moisture and dust.
Equipment Monitoring
Customer focused solutions to provide easy access to monitoring data.
- RD3 Monitoring device – together with a My Fleet platform provides detailed information on the remote rockbreaking operation in real time; operating hours, location and how the rockbreaker is being operated
- RD3 Activation Magnet – the magnet strong enough to activate retrofit RD3 monitoring devices
- RamData II – an onsite system to sense impacts and stresses on the rockbreaker providing operators and service personnel with information on accumulated working history of the rockbreaker as well as the service history and intervals
Upgrade Parts
The Rammer upgrade parts are available for products both new and old. These parts are specially designed to increase the service life of your product.
- VIDAT Tie Rods – Patented Vibration Dampening Tie rods (VIDAT) are at the cutting edge of tie rod technology, outlasting and outperforming standard tie rods
Service Kits
The Rammer Service Kits have been developed to ensure you have all the correct and genuine Rammer spares and wears on hand – even the the smallest components that are critical to maintaining your product – when it is time to service the rockbreaker.
- Service Kit 1 – for standard service needs
- Service Kit 2 – contains parts that are only to be replaced on a needs basis. Kit 2 is to be used in addition to Service Kit 1 for products working in more demanding applications
Impact Series Regulator
has been developed to prolong lifetime of your rockbreaker by protecting the rockbreaker components from excessively long impact series. It optimises impact series to 15 seconds which will help you to cool down the tool and bushing and secures good lubrication for tool bushing.
Compatible with almost all excavators.
Hot Kit
Equip your rockbreaker for the most scorching conditions. The new Rammer Hot Kit has been specifically designed for the extreme working environment of foundries and steel mills.
Hot Kit contains high temperature withstanding steel wear plates and viton rings.
Available for Rammer Excellence Line models 1655E – 5011E.
AGW (Air, Grease & Water) Service Box
can be mounted on any excavator to act as a mobile service unit for any attachment and supply Air, Grease and Water.
RamAir
The RamAir air flush system prevents dirt from entering the rockbreaker housing and keeps the tool grease flowing towards the lower tool bushing.
It is ideal for applications where the material is highly abrasive and dusty and recommended for applications where the rockbreaker’s working position is horizontal or above, such as tunneling and scaling applications.
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